Case Study - Suncast - AutonomyWorks

Client:

Suncast Corporation is a leading U.S. manufacturer of durable outdoor products, including storage sheds, deck boxes, hose reels, and garden tools. Known for its commitment to quality, sustainability, and 100% American manufacturing, Suncast distributes products through more than 25,000 retail outlets across the U.S. and Canada

Challenge:

Suncast was looking to enhance the quality and efficiency of its parts kitting process, ensuring that every customer received exactly the right components with every order. At the same time, the company aimed to build a stable, high-performing workforce to support its long-term growth.

Solution:

AutonomyWorks partnered with Suncast to design and implement a structured, high-accuracy parts kitting process. Our team:

Deployed a dedicated team of adults with autism at Suncast's facility, providing hiring, training, and ongoing operational oversight
Introduced streamlined workflows and rigorous quality controls to ensure precision and consistency in every kit
Validated and assembled parts kits to ensure that every order contained the correct components
Created a stable, high-performing workforce, improving efficiency and reducing rework

Results:

100% accuracy in parts kitting, ensuring customers receive the correct components every time
Greater efficiency through well-defined processes and a stable workforce
20+ AutonomyWorks associates supporting Suncast's operations with a long-term reliable solution

By partnering with AutonomyWorks, Suncast strengthened its supply chain operations while creating meaningful employment opportunities, reinforcing its commitment to quality, innovation, and community impact.

Suncast

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